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Chapter 33 - 16/08/2008
 

OK so here we are Chapter 33 already… So I thought I would break with tradition and do an actual useful "How To" on Adam's Corner.

In this chapter we are going to install a Hollywood Foundries mechanism and Loksound Micro decoder into a model. So whilst Jade is busying herself with digging a small hole in the front yard whilst muttering something about "surely the world will thank me once he is gone," we can get to work.
I had a complete shell for 1726D sitting on my bench after the original mechanism (not a Hollywood mech) died a horrible death.

After many visitors asking when I was going to get it back on the rails I finally decided to do something about it.
The first thing you will need to do in order to fit a Hollywood mechanism to a 1720 is grind out a bit of the underframe. I used a cutting wheel on my Dremel to make notches and then a sanding thing to clean it all out. Once this is done, a good blow down with air will ensure all the loose specks of metal are gone.
Please make sure you wear some glasses or at least blink a lot to avoid getting pewter in your eye… TRUST ME when I say you don't want to have this happen.

Once this was done, I test fitted the mechanism to make sure that the gear towers would not foul on the underframe. A good rule of thumb I have found is to cut the underframe back to be flush with the inside of the cab wall and the inside of the shell wall.

Pretty easy so far, hey?

Now, the decoder… I'm using a Loksound Micro by ESU, these are simply "The Duck's Guts" when it comes to decoders as they are 100% programmable. One of the first things you'll notice is that these chips have a six pin plug as opposed to the usual eight pin plug. This is because they're designed for N scale locomotives.
So first thing to do is cut off the plug supplied with the decoder. Next we load up the mini disc (also supplied with the decoder) and have a look at the wiring diagram.

You'll note on the mechanism that the bottom pin is marked "Pin 1", this combined with the ESU diagram will let you see where to solder the eight wires.
Once I had this done (about 10 minutes later) I used a piece of magic Tape to secure the decoder to the top of the motor. Please note that I have shortened the wires from the decoder to the plug as any excess wire rattling around inside the shell will rub on the flywheels and make a wonderful little noise all of their own.
The next thing to do was to modify the fuel tank. Believe it or not, the 1720 is actually an easier locomotive to fit sound to then the larger models.

This is mainly due to the fact that the fuel tank is almost the perfect size for the speaker.

I say almost because you will need to cut the corners off the plastic speaker housing. Once that was done, I used my Dremel again to grind a bit of pewter out of the corners. After each pass I test fit the speaker until it was a nice snug fit.
At this point, I drilled a 2mm hole in the top of the fuel tank to allow the wires to pass through to the speaker. You will need to cut the wires from the speaker and shorten them a little bit, but don't do this until you have the fuel tank mounted.
In order to get the right height for the fuel tank, I used a small piece of 0.040" styrene mounted to the underside of the mechanism to act as a spacer. Once this had dried, I glued the fuel tank into position. A bottle of decal setting solution was just the right size to suspend the mech until the fuel tank had dried in position.
Once this was done, I simply ran the two wires through the hole I had made earlier and trimmed them to the correct length for fixing to the speaker. I then soldered these back to the speaker terminals. It is important to allow a little bit of extra length in the speaker wires (about 10mm is heaps) as you don't want them too tight.
With that all done, it was time to fit the speaker into the underside of the fuel tank.
I used a tiny amount of PVA glue to run a bead around the edge of the speaker and the fuel tank. This in effect makes a sound box and will give you great quality sound and volume when complete. This will need to be applied with considerable care and a piece of wire or a pin.
This will make it easy to break the seal if we ever need to replace the speaker.


So whilst waiting for the glue to dry, I found myself wondering why Jade (having obviously finished digging a six foot hole for her "plants") was continually asking for a "cuddle" whilst holding a shovel… This managed to occupy me until the glue had dried, you may want to have a coffee instead.

The next step is to fit the mechanism to the shell… but that's for next chapter.

We shall see how we go.


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